Industrial Data Acquisition in Complex Sectors
Digital transformation in industry begins with data. But not just any data, but the rigorous, contextualized, and real-time capture of the production process. This reality is especially evident in demanding industrial environments such as automotive, food, chemical, energy, or water treatment.
At Ingesom, we have accumulated almost 20 years of experience developing industrial data acquisition solutions for sectors with high technical complexity. Our specialization consists of connecting the physical process (machines, sensors, production equipment, valves, etc.) with MES and SCADA platforms, providing organizations with reliable and continuous operational visibility. We understand data not as a number, but as a unit of industrial decision-making.
What type of data is captured?
Data acquisition
- Critical process variables: temperatures, pressures, speeds, flow rates, levels, valve states, etc.
- Machine events: cycles, starts, stops, alarms, format changes, rejections, maintenance.
- Quality data: dimensional measurements, physical and chemical controls, batch codes, traceability per unit.
- Operator-process interaction: intervention records, shift changes, authorizations, parameterization in HMI.
Why is Data Acquisition Strategic?
Because you can only optimize what is measured reliably. Advanced data capture allows you to:
- Analyze the overall equipment efficiency (OEE) with precision.
- Locate bottlenecks and root causes of unplanned shutdowns.
- Activate early warnings for out-of-specification conditions.
- Facilitate complete traceability from raw material to final product.
- Generate reports on quality, production, energy consumption, or predictive maintenance.
Ingesom Solution Architecture
We implement robust data acquisition infrastructures based on the principles of reliability, scalability, and integration. Our projects include:
- Field study for identification of critical signals and capture points.
- Design and installation of industrial hardware (cabinets, PLCs, sensors, gateways, industrial networks).
- PLC and SCADA programming adapted to the logic of the process.
- Integration with MES/ERP systems and analytical platforms.
- Technical documentation, training, and continuous support to the client’s team.
Sectors where We Apply our Specialization
Our experience has allowed us to implement advanced data acquisition solutions in a wide variety of industrial sectors. We adapt to the specific requirements of each process, from automated production lines to distributed systems in the plant, providing a solid, modular, and results-oriented technical approach in environments such as automotive, food, energy, environment, chemical, or pharmaceutical…
Digitizing is not visualizing. It is capturing with precision, structuring with intelligence, and integrating with purpose.